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226 sections
  1. GENERAL INDEX 3
  2. DECLARATION OF CONFORMITY 7
  3. TÜV CERTIFICATE 9
  4. ABOUT THIS MANUAL 13
  5. ABOUT THE PRODUCT 14
  6. SHIPPING CONDITIONS, STORAGE AND RECYCLING 15
  7. VERSION HISTORY 17
  8. SAFETY CONDITIONS 19
  9. WARRANTY TERMS 22
  10. ADDITIONAL NOTES 23
  11. RECOMMENDED DOCUMENTATION 24
  12. 1 DESCRIPTION 25
  13. 1.1 Description 26
  14. 1.2 General diagram 27
  15. 1.3 Stages of the system configuration 28
  16. 1.4 Environmental and operating conditions 29
  17. 1.5 Electrical conditions 29
  18. 2 POWER SUPPLIES 31
  19. 2.1 Non-regenerative power supplies 32
  20. PS-65A module 33
  21. PS-25B4 module 37
  22. Power connectors 42
  23. Other connectors 46
  24. Module power-up 49
  25. 2.2 Regenerative power supplies 50
  26. XPS modules 51
  27. Power connectors 58
  28. Other connectors 62
  29. Module power-up 65
  30. 2.3 Regenerative regulated power supplies 66
  31. RPS modules 68
  32. Operating cycles 72
  33. Other elements 79
  34. Power connectors 80
  35. Other connectors 85
  36. Module power-up 90
  37. Operating modes 92
  38. 3 DRIVE MODULES 95
  39. 3.1 Modular drives 96
  40. Technical data 98
  41. Load duty cycles 100
  42. Current derating 101
  43. Power derating 111
  44. Connector layout 113
  45. Other elements 125
  46. Function of the connectors 126
  47. 3.2 Compact drives 145
  48. Technical data 146
  49. Load duty cycles 148
  50. Current derating 149
  51. Connector layout 155
  52. Other elements 163
  53. Function of the connectors 164
  54. 3.3 Turning a drive on 186
  55. 4 AUXILIARY MODULES 189
  56. 4.1 Mains filters 190
  57. MAINS FILTER xA. Technical data 190
  58. 4.2 Chokes 191
  59. XPS chokes. Technical data 191
  60. RPS chokes. Technical data 192
  61. 4.3 External Ballast resistors 193
  62. ER+TH-x/x resistors with thermostat. Technical data 193
  63. ER+TH-18/x+FAN resistors with internal thermostat and fan. Technical data 195
  64. Thermostats associated with external resistors. Technical data 196
  65. and their technical characteristics are: 196
  66. Ohm value 197
  67. 4.4 Capacitor module 199
  68. Capacitor module, CM 1.60. Technical data 199
  69. 4.5 Auxiliary power supply 200
  70. Auxiliary power supply module, APS-24. Technical data 200
  71. Block diagram 201
  72. Connectors 202
  73. Status indicator lamps 203
  74. 5 SELECTING CRITERIA 205
  75. 5.1 Selection of the synchronous motor and its associated drive 205
  76. First motor pre-selection 205
  77. Second motor pre-selection 208
  78. Third motor pre-selection 209
  79. Summary of the three pre-selections 210
  80. Drive selection 210
  81. 5.2 Asynchronous spindle motor and servo drive selection 211
  82. Power demanded from a motor for a particular load 211
  83. 5.3 Drive selection 217
  84. 5.4 Power supply selection 218
  85. 5.5 Capacitor module selection guide 228
  86. 5.6 Ballast resistor selection guide 229
  87. 6 POWER LINE CONNECTION 233
  88. 6.1 Mains connection 233
  89. 6.2 Protection fuses 235
  90. Technical data 235
  91. Recommended fuses 235
  92. 6.3 Differential breaker 237
  93. 6.4 Isolating transformer or autotransformer 238
  94. 6.5 Mains filter 240
  95. 6.6 Line inductance 241
  96. 6.7 Types of mains 242
  97. TN type mains 243
  98. TT type mains 244
  99. IT type mains 245
  100. 6.8 Mains connection cables 246
  101. 7 CABLES 247
  102. 7.1 Mains connection cable. Power supply - mains connection 248
  103. Power leads. Mechanical characteristics 248
  104. 7.2 Power cable. Motor-drive connection 249
  105. Power terminals. Mechanical characteristics 249
  106. Cable MPC- 4xO+(2xO). Mechanical characteristics 250
  107. MPC- 4xO+(2xO) cable selection 250
  108. 7.3 Motor feedback cables 251
  109. 7.4 Direct feedback cable 253
  110. External incremental feedback 253
  111. External absolute feedback 253
  112. External Stegmann sinusoidal encoder 254
  113. 7.5 Signal cables for control and communications 255
  114. Encoder simulator from the drive to the CNC 255
  115. SERCOS optical fiber 256
  116. CAN cable 258
  117. 7.6 RS232/RS422 BE adapter 259
  118. 7.7 RS-232 serial line 260
  119. RS-232 serial line between a PC and a drive 260
  120. RS-232 serial line cable between a PC and a VT from ESA 260
  121. RS-232 serial line cable between a VT and a drive 263
  122. 7.8 RS-422 serial line 264
  123. 8 INSTALLATION 267
  124. 8.1 Location 267
  125. Environmental considerations 267
  126. Mechanical considerations 267
  127. Climatic considerations 268
  128. Electrical considerations 270
  129. Ventilation related considerations 274
  130. 8.2 Inductive components 276
  131. 8.3 System installation 277
  132. Preparation 277
  133. Procedure 277
  134. Electrical precautions 278
  135. 8.4 Connection between modules 279
  136. Power bus connection 279
  137. Joining the chassis between modules 280
  138. Ground connection 281
  139. Internal bus connection 282
  140. Connection to the external Ballast resistor 283
  141. 8.5 Power supply connections 291
  142. Power supply for the control of modules 291
  143. Connection of the APS-24 power supply 292
  144. Connection of the auxiliary power supply of the PS-25B4 and the XPS 292
  145. Connection of the auxiliary power supply of the RPS 292
  146. 8.6 Connection of the control and communications signals 293
  147. Motor feedback connection 293
  148. Direct feedback connection 293
  149. Encoder simulator connection 293
  150. Connection for the reception of the analog command 293
  151. Connection for the digital outputs 294
  152. SERCOS ring connection 295
  153. CAN bus connection 302
  154. RS-422 serial line connection 308
  155. 8.7 Check the installation 311
  156. 9 FUNCTIONAL SAFETY 313
  157. 9.1 STO safety function 314
  158. 9.2 Interface 315
  159. 9.3 Examples 316
  160. 9.4 Precautions 318
  161. 9.5 Risk analysis 319
  162. 9.6 Technical data of the safety function 320
  163. 9.7 Response time 321
  164. 9.8 Cabling and grounding 322
  165. 9.9 Commissioning 323
  166. 9.10 Maintenance, repair and analyze hazardous events 324
  167. 9.11 Decommission and disposal 325
  168. 10 CONNECTION DIAGRAMS 327
  169. 10.1 SPD modular drive with FM7 asynchronous spindle motor 327
  170. 10.2 AXD modular drive with FKM synchronous axis servo motor 328
  171. 10.3 AXD modular drive with FXM synchronous axis servo motor 328
  172. 10.4 SCD compact drive with FM7 asynchronous spindle motor 329
  173. 10.5 ACD compact drive with FKM synchronous axis servo motor 330
  174. 10.6 ACD compact drive with FXM synchronous axis servo motor 331
  175. 10.7 Electrical cabinet. Diagrams 332
  176. 10.8 Diagrams with a PS-65A power supply 338
  177. 10.9 Diagrams with a PS-25B4 power supply 340
  178. 10.10 Diagrams with a XPS power supply 342
  179. 10.11 Diagrams with an RPS-XX power supply 344
  180. 10.12 Compact system diagrams with SERCOS connection 346
  181. 10.13 Compact system diagrams with CAN connection 347
  182. 10.14 Diagrams of a mixed (combined) system with SERCOS connection 349
  183. 10.15 Diagrams of a mixed (combined) system with CAN connection 350
  184. 10.16 Brake connection diagram for synchronous axis servo motors 352
  185. 10.17 On-the-fly start/delta connection switching on FM7 spindles, E03 & HS3 series 353
  186. 11 DIMENSIONS 355
  187. 11.1 Main modules 355
  188. 11.2 Power supply modules 356
  189. 11.3 Modular drive modules 357
  190. 11.4 Compact drive modules 358
  191. 11.5 Mains filter 359
  192. 11.6 XPS chokes 360
  193. 11.7 RPS chokes 361
  194. 11.8 External Ballast resistors with external thermostat 362
  195. 11.9 External Ballast resistors with internal thermostat 363
  196. 11.10 External Ballast resistors with external thermostat & cooling fan 364
  197. 12 SALES REFERENCES 365
  198. 12.1 References of synchronous servo motors 366
  199. 12.2 References of asynchronous motors 368
  200. 12.3 References of modular drives 369
  201. 12.4 References of compact drives 370
  202. 12.5 References of positioning drives 371
  203. 12.6 Power supply references 372
  204. 12.7 References of other elements 373
  205. 12.8 Cable references 374
  206. 12.9 Order example 376
  207. 12.10 Module identification 377
  208. 13 COMPATIBILITY 379
  209. 13.1 Mains voltage 379
  210. 13.2 Compatibility 379
  211. 13.3 Module replacement 380
  212. 13.4 VECON board 380
  213. 13.5 VECON-2 board 380
  214. 13.6 VECON-3 board 381
  215. 13.7 VECON-4 board 381
  216. 13.8 Boot for VECON-2 381
  217. 13.9 Boot for VECON-3 381
  218. 13.10 Boot for VECON-4 381
  219. 13.11 SERCOS card (16 MBd) 381
  220. 13.12 CAN board 382
  221. 13.13 CAPMOTOR-x boards 382
  222. 13.14 VECON-X boards 382
  223. 13.15 CAPMOTOR-2 board and type of feedback 383
  224. 13.16 Recognizing RPS power supplies 383
  225. 13.17 APS-24 auxiliary power supply with PS, XPS or RPS 383
  226. 13.18 Power supplies compatible with FM9 motors 383

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